TFT LCD panel customization
TFT LCD panel is the core device of liquid crystal display, it is composed of two pieces of glass, the upper layer of glass colour filter, we call CF, cloth with transparent electrodes; the middle is the crystal filling layer; the lower glass is with signal electrodes, alignment electrodes, thin film transistors of the substrate glass, we call ITO glass.
The production process of TFT LCD panel is still relatively complex, and any changes to it must be made with care.
Thinness：
You may need a thinner TFT LCD MODULE, it may be a design requirement or it may be necessary due to structural constraints. However, TFT modules require backlight modules and polarisers which also take up a certain thickness. In as thin as possible after the choice of backlight and polarizer, if still can not meet your requirements, then we can also rely on the existing program, TFT LCD panel for thinning, such as a single piece of glass 0.5mm, we can thin down to 02-0.3mm. you know the TFT LCD panel is composed of two pieces of glass, the middle layer is filled with liquid crystal, so the original 1.0mm LCD panel, we can thin it down to 0.4-0.6mm, which is very valuable for the overall thickness.
• Advantages: thinner and lighter
• Disadvantages: lower yield, higher cost
Cutting:
We can cut an off-the-shelf TFT LCD panel and change its original shape, for example, from a 16:9 screen to a 16:6 screen, from a 4:3 screen to a 4:2 screen, from a 3:2 screen to a 1:1 square. And so on and so forth. But not all LCD panels are suitable for cutting, it depends on the way the LCD panel is oriented, the circuit design, so its solution formation is something we need to evaluate and experiment with.
• Advantages: can do some special resolution and size, suitable to make square or long strip.
• Disadvantages: will be reduce yield, higher cost, not all products are suitable, need to match the ITO orientation and driving method of the LCD panel.
3.5 inch ->2.7inch
4.3 inch -> 3.9 inch
Customize the TFT LCD panel:
The majority of TFT LCD panels are fixed in size and resolution, but if you need a custom size or special resolution that is not available on the market, you can come to us for an assessment. We will provide you with the right solution to meet your needs and make your product cost unique in the market. However, customising a brand new LCD screen requires a large number of orders to be supported and expensive tooling costs, so if your order is small this may not be suitable. For larger orders, we will determine which generation line is most economical to produce on based on the size of the LCD panel, depending on your requirements. We will also look at tooling costs, minimum order quantities and unit prices.
• Advantages: A unique product and a period of product protection during which no one can use your customised panel.
• Disadvantages: High tooling costs and very high MOQ requirements.
